Application scenarios of capacitive level gauges - Kiel Planck
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Application scenarios of capacitive level gauges

Application scenarios of capacitive level gauges

1. Petrochemical Industry

All kinds of oil storage tanks for crude oil, gasoline, diesel and kerosene; reaction kettles, distillation columns, oil-water separation tanks, solvent storage tanks and sewage tanks in chemical plants.
 
Measured media include various fuels, benzene, alcohol, strong acid and alkali corrosive liquids, chemical sludge and viscous resin. Explosion-proof capacitive transmitters are widely used for flammable and explosive working environments.

2. Water Treatment & Environmental Protection

Raw water tanks, dosing tanks for acid, alkali and flocculant, neutralization pools, sewage sedimentation tanks and sludge silos in water plants and wastewater treatment stations.
 
They perform stably when measuring industrial wastewater, corrosive dosing solutions and sludge, and are less affected by surface foam and suspended impurities. RF admittance capacitive models are chosen for ultra-pure water and deionized water tanks.

3. Food and Beverage Industry

Fermentation tanks for beer, wine and soy sauce, edible oil storage tanks, syrup mixing barrels and dairy liquid containers. They also measure powdery food raw materials such as flour, starch and milk powder in closed silos.
 
Probes adopt hygienic 316L stainless steel or food-grade PTFE coating, easy to clean without dead angles, complying with food sanitation standards.

4. Pharmaceutical Industry

Drug reaction vessels, liquid medicine storage tanks, solvent recovery barrels and powder raw material hoppers for tablet production.
 
Suitable for high-purity medicinal liquid, disinfectant solutions and fine medicinal powder. Sanitary-type probes resist corrosion from cleaning agents and will not contaminate pharmaceutical materials.

5. Metallurgy and Electroplating

Ore powder silos, mineral slurry pools, metal pickling tanks and furnace cooling water tanks.
 
The PTFE coated probes withstand strong pickling acids, abrasive mineral slurry and high-temperature circulating water, solving measurement difficulties of highly corrosive metal surface treatment solutions.

6. Power & New Energy Industry

Boiler drum, condensate tank and chemical dosing system of thermal power plants; electrolyte mixing tanks and raw material powder bins in lithium battery factories.
 
The instruments support high temperature and high pressure working conditions, and can accurately measure boiler pure water, corrosive battery electrolyte and electrode powder.

7. Building Materials Industry

Cement powder silos, lime bins, glaze slurry tanks and glass raw material storage tanks.
 
They are immune to thick dust inside silos and can effectively monitor powder levels even when materials tend to bridge and adhere to the probe surface.

8. Coating, Adhesive & Chemical Raw Material Industry

Storage tanks for paint, glue, resin and various viscous organic solvents. Capacitive probes keep stable readings for thick, sticky media that easily stick to sensor surfaces.

9. Refrigeration Industry

Storage tanks of liquid ammonia, liquid nitrogen and other low-temperature refrigerants. Special low-temperature resistant probe materials are matched to adapt to cryogenic measuring conditions.

10. Agriculture

Liquid fertilizer tanks, grain silos and plastic particle storage bins for agricultural production, realizing automatic level monitoring of liquid fertilizer and granular grains.
Application scenarios of capacitive level gauges - Kiel Planck
Application scenarios of capacitive level gauges - Kiel Planck

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Application scenarios of capacitive level gauges - Kiel Planck
Application scenarios of capacitive level gauges - Kiel Planck

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Application of capacitive level gauges in small nitrogen fertilizer plants - Kiel Planck

Application of capacitive level gauges in small nitrogen fertilizer plants

Small nitrogen fertilizer plants mainly produce urea, ammonium bicarbonate and other common agricultural fertilizers, involving gasification, carbonization, ammonia recovery, wastewater treatment and other complex production processes. The production environment features corrosive ammonia liquid, circulating desulfurization solution, high humidity, flammable and explosive ammonia gas, as well as medium adhesion and foam interference. Traditional level measuring instruments such as float level gauges and ultrasonic level gauges are prone to failure, stuck movement and inaccurate readings under such harsh working conditions

How to select a probe for a capacitive level gauge - Kiel Planck

How to select a probe for a capacitive level gauge

Probe selection for capacitive level gauges should consider medium type, anti-corrosion materials, measuring range, temperature and pressure resistance, special medium interference and actual installation methods to match proper probe styles and guarantee stable measurement.

What to do if a capacitive level gauge malfunctions? - Kiel Planck

What to do if a capacitive level gauge malfunctions?

Safety Operation Reminders
Cut off the power supply before disassembling the probe for cleaning or maintenance.
For storage tanks containing flammable, corrosive or high-temperature media, isolate the process pipeline, empty the tank and fully ventilate before any maintenance work.
Do not disassemble explosion-proof level gauges in hazardous areas without cutting off power.

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